Water Heater Leaking From The Top? Here are 6 Reasons Why (Explained)

Let’s talk about water heaters. They’re vital appliances that make our homes more livable and make some tasks more comfortable. However, there’s the ever-looming possibility of appliance breakdown. Water heater leaks are common. Sometimes a heater leaks from the top. Fortunately, a top leak has a better chance of getting fixed than a bottom leak. 

Six common areas cause a water heater to leak from the top. They include:

  • loose connection at the cold water inlet
  • loose connection at the hot water outlet
  • a faulty temperature and pressure relief (T&P) valve
  • a faulty anode rod connection
  • a loose pipe fitting
  • a loose connection at the expansion tank

When you notice your water heater leaking from the top, immediately turn off the system’s water supply to prevent further damage. A leak on the top of a water heater is usually repairable without replacing the water heater.

In this article, l will get on top of the problem to find out what causes your heater to leak and how you can stop it from ruining your home routine.

What Causes a Water Heater to Leak From the Top?

If you look at a cost-risk angle, a water heater leaking from the top is possibly the best-case scenario. See, you can quickly diagnose a top leak. You can fix it in a matter of hours. However, the first step is to find out the source of the leak.

While not unheard of, it is unusual for a water heater to leak around the top seam.

A leak at the top of the water heater might be because of 6 things:

1. The Cold Water Inlet Valve

All the water coming into the water heater comes through the cold water inlet. Therefore, a loose cold water inlet valve is one of the first suspects you need to look at if you find your heater leaking from the top. In most cases, this area leaks water from the threaded connection if it’s worn out or loose. 

2. The Hot Water Outlet Valve

Much like the cold water inlet, water can often leak from the hot water outlet. A repair at the hot water outlet can be tricky in some models. For example, Bradford White water heaters have the anode rod connected to the hot water outlet. In this scenario, replacing the entire assembly is best.

3. Loose Pipe Fittings

Loose pipe fittings are another key checking point any time you have a water leak from the top. Water heaters have a lot of pressure in them. Loose pipe fittings mean the pressure build-up will drive water up a weak point to release. Periodically check how tight the pipe fittings are. 

4. A Loose T&P Relief Valve

A T&P valve is a crucial feature that manages pressure in a heater so it doesn’t explode. Some heaters have a top-mounted T&P valve, while others have a side-mounted T&P valve. Due to constant pressure and temperature regulating activity, the T&P valve picks up reasonable wear and tear. That’s how you end up with a leaky T&P valve. 

5. The Anode Rod

If you have an old model tank and it’s leaking from the top, you might have an issue with a loose anode rod screw. In older models, you’ll find the anode rod at the top of the tank between the cold inlet valve and the hot water supply outlet pipe. 

Usually, a faulty anode rod is not supposed to lead to a water leak. However, anode rods are sacrificial. If the corrosive elements in the tank eat at an anode rod long enough, the corrosion can deteriorate the threading connection past the insulation.

The water forms bubbles and starts to creep up the rod. This is when you’ll see the water leaking from the top.

6. The Expansion Tank

Expansion tanks are optional tanks installed by homeowners to store excess hot water. Usually, you install these tanks above the main water heater. If you notice a leak at the top of the main water heater, check whether the expansion tank is leaking onto the main. 

It might have a loose connection, or the tank itself is leaking.

How Do You Stop a Hot Water Heater From Leaking?

You can fix most water heater leaks from the top using one of these three ways:

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  • You can tighten any loose valves
  • You can replace old and loose valves with new ones
  • You can replace the anode rod
  • Replace the water heater if needed

You can either fix the leaking water heater yourself or call a plumber. Professional plumbers don’t come cheap. Therefore, grab your pipe wrench, a ladder and get ready for DIY water heater fixing. 

If a leak springs up even after fixing, it may be time to consider replacing your water heater. A home inspector can assist you in deciding on fixing a leaking water heater or replacement. 

As mentioned, fixing a water heater can be easy if you know what you are doing. Here’s a quick guide on how to fix a water heater from leaking. 

1. Turn Off the Power to the Heater

Most heaters have a dedicated 240v electric circuit. Shut it off from the main. Look for the two-pole breaker labeled ‘water heater’ and switch it off.

Also, find the cold water inlet and shut it off as well. 

If you have a gas water heater, turn the gas valve to the OFF position. The ball valve to the gas heater should turn 90 degrees perpendicular to the piping. 

2. Clean Up Any Water

Dry off the spot under the heater to see if the leak is ongoing. Also, this will help you know if the tank is busted and leaking. The clean-up also allows you to know if your repair work was successful. 

3. Tighten Loose Fittings

If you have confirmed your leaks are from loose fittings, you will only need a wrench to tighten the loose fittings. You can either confirm this by yourself or call a certified inspector/plumber to check the state of your leaking water heater. 

To do it yourself, get a size-appropriate wrench and turn the fittings clockwise to the tightest fit. You can also turn anticlockwise to check the health of the threading. If the threading is undamaged, use about six rounds of Teflon tape and return the fittings. 

4. Replace the Temperature and Pressure Relief Valve

First, check if the T&P valve works. Flip the pressure valve upwards. If you hear a hiss, that means the valve is working. If you don’t get the hiss, your valve might be damaged, and it needs a replacement. 

You’ll need these tools:

  • A new T&P valve
  • A CPVC or copper drain line
  • Pipe wrench/adjustable wrench
  • Extension or cheater bar
  • Flat blade screwdriver
  • Teflon tape
  • Garden hose 

You should shut off the cold water inlet line at this point. You can also shut off the water from the main supply line. Also, open a hot water tap in the bathroom or anywhere closest to the heater. This is to relieve the pressure

  1. Attach a garden hose to the drain valve at the bottom of the heater. Direct the other end to a floor drain or outside. Be careful. The water might be hot. 
  1. Use the flathead screwdriver to open the drain valve. This allows the tank to drain. Drain out two gallons if you have a top-mounted T&P valve or 10 gallons if you have a side-mounted T&P valve. 
  1. Remove the run-off tube connected to the T&P valve. 
  1. Turn the old T&P valve anticlockwise with your wrench.
  1. Get the new T&P valve, wrap it in at least six rounds of Teflon tape to seal the thread. 
  1. Replace the new T&P valve and tighten it. 
  1. Reconnect the run-off tube to the new valve. 
  1. Open the cold water inlet. The heater will start to fill with water. 
  1. Flip open the T&P valve lever. You’ll see water running down the run-off tube. Once there’s a steady stream from the run-off tube, shut off the T&P valve. 
  1. Remember the hot water tap you left open? Check if it has a steady stream. If it’s steady, close it.
  1. Make sure there are no leaks. 
  1. Turn ON the power from the main circuit breaker. If you have a gas heater, turn ON the gas supply. 

Caution: Ensure the tank is full before turning on the power. An empty tank with power running might damage the tank’s heating elements.  

Is a Leaking Water Heater an Emergency?

A leaking water heater is not necessarily an emergency. A water heater should last 10 to 15 years, although most only have a 6-year water heater warranty. However, you should inspect your water heater regularly and have any leaks fixed as soon as possible. Otherwise, you risk flooding and costly interior damage. 

Final Thoughts

You’d surely like to keep enjoying your hot showers. Routine maintenance makes a huge difference in if you’ll spend a few bucks on replacement valves or thousands on a new heater. Ensure all your fittings are sediment and damage-free, well-fitted.

Sources

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Hubert Miles

I've been conducting home inspections for 17 years. I'm a licensed Home Inspector, Certified Master Inspector (CMI), and FHA 203k Consultant. I started HomeInspectionInsider.com to help people better understand the home inspection process and answer questions about homeownership and home maintenance.

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